Lean Connections

Continuously improving means just that. Nowhere is it written that when things aren’t so rosy it’s time to take a break from CI. If your corporate culture has any meaning at all, focusing on Operational Excellence is all the more critical now. These are the cornerstones you need to be reinforcing for the future.

Do you have the Lean Leadership team necessary for your company to survive, and even thrive, during the current economic downturn?  Do your Lean Leaders have the expertise and experience to build a stronger foundation for growth and profitability during the coming rebound?  

As a recent message from Jim Womack’s Lean Enterprise Institute emphasizes, great Lean Leaps are made during tough economic times. Taiichi Ohno pushed the Toyota Production System through the entire Toyota Motor Company in 1950 during the great crisis that had left Toyota teetering on the brink of bankruptcy.

Short term, the right Lean Leaders will create immediate benefits:  freeing cash through elimination of excess inventory, protecting profit margins by improving quality and productivity, strengthening ties with customers by improving service, and converting orders-to-cash faster by reducing lead times. But just as importantly, strategic Lean Leaders will also help your company build for the future and create long-term competitive advantage. With the right Lean team in place your company can advance its Lean transformation using a systemic approach across the enterprise:

• By developing employees as problem solvers;
• By changing the management culture from command and control to fact-based and flexible;
• By extending the Lean transformation beyond the manufacturing shop floor to finance, engineering, marketing, and other critical support areas;
• By implementing Lean principles across the supply chain at your key suppliers and at their key suppliers;
• By transitioning from a tools-based implementation path to a course that applies Lean Management as a complete business system;
• By changing the very culture of how the organization thinks and conducts business on a daily basis.

You know it makes sense.  Do it!

“There is a better way for everything. Find it.”

Thomas Alva Edison

Turbulent times provide ample opportunities for success, if we approach things with the right frame of mind.

by Adam Zak 

In my role as an executive recruiter specializing in helping companies with Lean transformation, I’ve been spending a lot of my time lately speaking with people all over the world who are wrestling with complex decisions. I thought I’d share some of my observations with you, and in turn, hope that you will share your thoughts with me. 

Everywhere we turn, there’s advice heralding “How to manage in a crisis,” or “New rules for surviving the crunch.” Just the other day I heard a discussion on PBS involving business writers trying to agree on a title for what the economy is going through. And there was no consensus (imagine that, from business writers). 

Crisis Breeds Opportunity 

Craig Barrett, recently retired CEO of Intel told Newsweek readers, “There is a general rule in business life: market share is won or lost during transitions. You cannot save your way out of a recession, you can only invest your way out.” No one is denying that cutting costs is essential to surviving 2009, but we Lean disciples have always practiced a different philosophical approach. As we look for ways to eliminate waste and improve productivity, we are always focused on getting better. In early February Muhtar Kent, Coca-Cola’s CEO told the Wall Street Journal “I’ve been through this movie in smaller versions a number of times in the past…times like these are not an excuse to sit back and ride out the storm.” And this week, at a global sustainability conference in Chicago, I spoke with Rick Frazier, Coke’s VP Supply Chain, who told me they were leveraging their Lean & Green efforts even more dramatically during this time of uncertainty. 

“A recession creates winners and losers just like a boom,” observed Mauro F. Guillen, a professor of international management at the University of Pennsylvania’s Wharton School in BusinessWeek. Let’s chose to be among the winners.  read more »