Kaizen Kowboys Ride Again
Posted in Leadership, Lean Business Strategy, Lean Executive Search, Lean Recruiting, Operational Excellence, Simple Excellence on February 2nd, 2010 by LeanThinker – Comments OffI coined the term “Kaizen Kowboys” a few years ago (Lean Culture: Collected Practices and Cases). Since Bill Wadell was kind enough to reprise its use in his blog yesterday I thought I’d provide a little historical background.
The company involved was a new executive search client and they were running into problems with their Lean implementation. Turns out they had been working for over a year with an outside consulting firm to assist them in the transformation process, but they didn’t seem to be making any real progress. And they weren’t really sure why that was the case. My client contact, the CEO, called me in to discuss the problem and propose solutions.
Part of the standard work I do when beginning a new search (I created a trademarked search methodology called pdcaSearch(R) in which we use Lean principles to drive the executive search process) is to uncover the root cause of the problem I’m being asked to solve. In this case it became very clear that there were ”multiple internal owners” of the Lean initiative, but there was no clear accountability for its success or failure. The VP of Manufacturing had a small team of the outside consultants assigned to his “projects” and so did the VP Engineering. As did the VP of Supply Chain; and the VP Finance, and so on.
The CEO had given each executive broad latitude and they were running with it. But all too often it seemed that an “improvement” in one area of the business soon became undone as another “improvement” elsewhere changed the overall operational dynamics of the organization. What Manufacturing improved became “unfixed” by the latest Kaizen event conducted in Engineering the following week. So naturally, Manufacturing Kaizen teams came back to the same area in subsequent weeks for a do-over. This had been going on for almost a year and had devolved into an embarassing “Keystone Kops-like ” effort which I initially dubbed “catch-and-release Kaizen.” The trout fishing devotees among you will immediately know what I mean.
Well, I fixed the company’s problem by recruiting a new VP of Continuous Improvement, an individual skilled in the principles of operational excellence and policy deployment. He quickly helped align objectives, resolved competing priorities and turned the focus of the improvement initiative onto value streams instead of functional silos. Kaizens became more strategic, value-added events. The new Lean VP continued to rely on a select group of outside advisors who could complement his own expertise, but he very rapidly sent the majority of the Kaizen Kowboys packing back to the ranch from whence they had come.
And that’s the way I see it. Adam Zak